Making Client Facilities Safer

Industrial Ally has successfully completed an Arc Flash mitigation program encompassing nine cement terminals in the continental US. Utilizing existing one-lines and field data, we modeled the existing plant distribution systems in SKM.  Selective coordination was reviewed and, where applicable, changes were recommended to correct coordination issues and/or reduce arc flash levels.  We also examined device…

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Industrial Ally has completed a study for the installation of a modular vertical roller mill (VRM) system to produce Type IP and Class N Pozzolan cement. The study included: Process, time, and material flow evaluations to determine mill circuit sizing Laser scanning of the existing facility to support proper evaluation of new to existing interfaces…

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Another quality and safety improvement project engineering assignment completed. Industrial Ally has provided an economical engineered solution to our client for improvements to its limestone handling system.   The client’s existing process experiences significant cross contamination of materials within its common rail unloading and material transport equipment. Industrial Ally evaluated multiple material handling options, provided technical…

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Industrial Ally has recently completed a feasibility study for the installation of a waste heat recovery (WHR) system at a cement plant.  The study is a key element of the owner’s “Go / No-Go” decision to advance the project. The WHR system will capitalize on the energy contained in the cement plant’s preheater and clinker…

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We recently engineered a project to dramatically streamline a client’s high efficiency separator rejects circuit. After modeling and analyzing existing conditions, it was clear that the high degree of congestion in the area would require very careful attention to avoid potential conflicts with major structural and mechanical components.  The congestion also presented challenges with regard…

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Industrial Ally recently completed a large laser scanning project for a client in the southeast. Within one month of award, we delivered a comprehensive “point cloud”  of existing conditions from the nearly 300 scans performed, consisting over 3-billion scan points of various areas within their cement plant. The point cloud was aligned to an existing…

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Industrial Ally has recently completed detailed design efforts associated with the replacement of a deteriorating plant water system.  The design included the replacement and improvement of over 300 feet of underground pipe and over 1,100 feet of above ground pipe (up to 10 inch diameter).  The piping was heat traced and insulated to ensure freeze…

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